Operational

Excellence

Mining

Balya owns one of the largest limestone reserves in India with ‘A grade’ marine limestone reserves of ~ 1 Bn MT.

Key features :

High mineral grade Limestone having > 90% purity
Eco-friendly surface mining
Raw material transportation from mines to the plant via a 3 km long conveyor belt that ensure near zero dusting and saving valuable fuel
Best mining practices, including round-the-clock live monitoring of mining activities
Received various awards for Best Mining operations and practices from the Indian Bureau of Mines & Directors of Mines Safety consecutively for many years
Other raw material mines in near vicinity

Manufacturing

Balya Cement is produced at Kerala, 6.1 MMTPA capacity plant located at Thrissur.

Key features :

Fully automated – advanced manufacturing technology
Multi – fuel technology plant
One of the largest Rotary Kiln with VFD
Alkali bypass system, to ensure low alkali content for prevention of cracks in the construction
Waste heat recovery system to ensure environment friendly manufacturing
All inhouse infrastructure like Powerplant, Port and Roads
Low cost of operations
One of the most efficient cement plant in India

Quality

Balya produces best quality cement and has a distinction of being a 5-star rated cement company with certifications for quality, environment, health & safety, and testing & collaboration.

Automated processes
Stringent quality checks at all stages
Stackers and reclaimers for uniform homogenising of each raw material
Cross belt analyser for micro analysis of limestone
Central manufacturing process controls
NABL accredited physical and chemical testing Labs
Accredited by BIS, BS-EN, ASTM, SABS, SLS Standards

Distribution

Along with best manufacturing processes and quality products, Balya Cement has a robust distribution network

Multi-modal transportation to ensure timely supply of material to domestic and international markets
All-weather captive port
Two owned vessels with capacity of 4400 DWT for Eco-friendly sea-route transportation
Bulk cement receiving terminals at Navlakhi – Gujarat, Dharamtar – Maharashtra, and Kochi – Kerala
Strategically located distribution network with more than 1500 dealers
Cement export to various international markets, and one of the largest bagged cement exporters from India
Low cost of distribution

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